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I think the first revision is the best, because the single track branch allows for the possibility of a grade. This would create a more interesting terrain for the buildings to be set in.
what kind of grade are you talking about with the purple line?
It's kinda ugly, >4%. You could lower the industrial line a little, say down to 1.5-1.75, assuming you don't run any double-stacks or hi-cubes, and get it down around 4%, but being on a curve, the effective grade will always be higher. Moving the switch at the top all the way to the right end of the straightaway would help, too, but then the switch is in the tunnel.Having said all that, since you probably won't be running trains of more than 4-5 cars, it might not be a big deal.
For the curves on this little layout, would you suggest using sectional track on the curves and flex on the straights, or measuring out and using flex track on the curves as well?
Let me know if you want, and I can post 1:1 plans that you can print full-size. Takes a lot of the guesswork out of things.
Also, what about a cover? I'm thinking a simple 1/2 ply box top with tool box type fasteners?