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I don't know anything about these cars, but I looked up some prototype photos, and I agree with you. The panels are way too thick, and the center of the panel is supposed to be more like an insert with a heavier border around it. I don't think lasercut wood is a good choice for the parts anyway. They are very vulnerable to getting broken because of their location. This is an ideal application for Delrin, which would have the flexibility, even if it were thin, to withstand handling.
Notwithstanding the laser cut icicle breaking parts, the use of a PS-1 with dimensional issues instead of the correct model that is manufactured by Intermountain is a non-starter...
I think that photoetched phosphor bronze would have been ideal for this type of application. No new tooling required. But I think they have in-house laser, while photoetchgin would have to been farmed out. However, they do have photoetchgin contractor for some of the new parts for their boxcars.
Good call Pete. Photo etched would look great and would have cost very little in the quantities they needed as well.
No. I'm saying the MTL model is 100% useless.
I'd say that's a bit harsh.