Author Topic: FreemoNtario - Lake Cowichan Subdivision  (Read 2883 times)

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craigolio1

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FreemoNtario - Lake Cowichan Subdivision
« on: March 28, 2020, 05:04:41 PM »
+12
Building the Rutherford Creek module gave me a bit of a bug for scenery and payout building so I’ve decided to go for it again, this time with a project that’s a little more ambitious.

   I have few goals for this build.  First due to the current state of the world, I want to build it (at least for the foreseeable future) with materials that I already have at home.  The intent is to make zero trips to the hardware store or hobby store, which is closed for now anyway.

The second goal was to build a module that would be of good use operationally for our budding Free-mo-N club, FreemoNtario.  We managed to put together a group of modules that was about 15ft long,  for a recent show in Copetown, Ontario.  It looked great and operated flawlessly.  However with just one track we were only able to run one small train back and forth.  For what we were trying to accomplish that day it was perfect, but I want to contribute a module that will allow it to be a little more operator friendly.  In this case I’ve designed a set of two, 5ft long modules with a passing track.  They are skewed so that the track will pass through in a nice long lazy S curve.  The useful portion of the passing track is about 6ft long.  Once complete we’ll be able to run two trains back and forth.


   The third goal, and most important to me, is pay homage to a section of right of way in my Mom’s home town of Lake Cowichan BC.  The Esquimalt & Nanaimo Railway on Vancouver Island had a branch into Lake Cowichan which, starting in 1910, hauled countless loads of logs from several loadouts to tidewater and mills along the E&N.  In it’s heyday four trains of logs left Lake Cowichan every day, plus passenger and local freight service.  But like so many towns, the industry died off and things slowed down.  The last train out of Lake Cowichan was in 1984, I was 7.

   I spent a lot of time in Lake Cowichan as a kid.  Grandpa’s house was always a treat.  They lived 4 houses up from a railway crossing on the line which was visible from Grandpa’s front window.  If I climbed the couch and pressed my face into the glass I could see the crossing down the street.  I had to run as by the time I heard the horn it was almost too late.   Every day (sometimes a couple of times a day) Grandpa would walk me down to the tracks and we would walk to “the orange bridge”.  After abandonment we would walk on the tracks.  Grandpa would warn me not to step on the wet black ties as the creosote would get on my shoes.  To this day when I smell creosote it reminds me of him.  The river was pretty swift (and cold!) but it had a sharp turn right there which created a perfect shallow calm spot where we would swim in the summer.  The rails were lifted not long after abandonment and now the right way and bridge are at the trailhead of the Trans-Canada Trail.

   I’ve always wanted to model this section of the line, but there’s one big problem.  I live in Ontario now.  I have a few pictures I took as a kid, and there is the odd picture on the web, but not much as this section of the line isn’t really very notable. Most of the pictures I could find were of people tubing down the river with the bridge in the back ground.  Google Earth was helpful as well but I still didn’t really have what I needed.  On the suggestion of @CNR5529 , I found a Facebook group of Vancouver Island railroad enthusiasts and reached out.  A fellow named Steve Jackson replied and was interested in helping me out.  Boy did he ever!  Steve lives near town and when he would venture into town to get the mail, he would go to the bridge and take detail shots of anything I needed.  He even made excellent basic measurements for me!  With this crucial information I was in business and just like Rutherford Creek, I started with the bridge! 

But first some reference photos of the area.

Here is a google earth screen shot.  The blue area is the portion that the module will represent, with the key scenic elements being the railroad crossing and river crossing shown outlined in yellow:



This is the view of the crossing from Grandpas house.  Its not very exciting but it creates context.  The railroad crossing was behind the stop sign:



The is the view standing at the crossing itself.  This looks toward the orange bridge:



Here is the same view only from on the other side of the tracks:



As we travel down the road with the ROW on the left, the bridge barely comes into view.  It never used to be so over grown.



And of course here is the orange bridge, complete with the aforementioned tubers:



This is a screen shot from a drone video I found:




Looking through.  Now it's been orange for as long as I can recall.  When I was 7 the bridge was 50 or 60 years old.  Maybe it was just rusty, but I'm pretty sure it was painted.



Each end of the bridge is supported by concrete abutments, and a pile trestle connects it with land on either side:






Steve sent me dozens of amazing pics so i won't post them all here but just so you can see the quality of the reference photos, I'll post a few.











Keeping in mind my plan to not visit the hobby store, I was very fortunate that I had pretty much everything for this project in my own store in the basement.  Ages ago I bought a Central Valley truss bridge kit with this project in mind.  The Cv kit is longer than i need so it was modified to better represent the prototype buy removing one of the sections :



Based on plans from the CP Sig website, and Steve's photos/drawings, I was able to build a pretty good replica of the two pile trestles.  The piles are dollar store dowels that I chicked in my drill and sanded a taper into.  The other lumber is Mt Albert Scale Lumber.  All are stained with India Ink.  There are 282 bolt/washer castings applied here:
















   I also made molds so I could pour the concrete abutments.  It's clear they were formed using dimensional lumber, so I used Evergreen V groove siding for my forms.  This way I'll have 3d forming lines.  I made templates on my computer and cut them to fit.  I opted to make them two parts with the caps cast as separate pieces for ease of de-molding.  They are currently full of Plaster of Paris and will set for a couple of days.




   I built the modules from scrap plywood I had in the garage.  Even though Rutherford Creek was so small, I still had to buy full sheets, so between the leftovers from that project and what I found in the garage, I had enough to complete both modules.







Now, the prototype was a single track main through this section of the railroad, but I'm using a little bit of modelers license in order to make the module more useful for the club.  this is intended to be a passing track so I'll be using #8 and #10 turnouts.  The curved one at the bridge will be a 36/24r #8, and the the straight one at the other end is a #10.  I have the #10 already.  The curved one I have to build.





That's where I am so far.  Next up will be some terra-forming and I need to paint and weather the bridge so I can assemble it with track and massage it into place.

Thanks for folowing.

Craig

« Last Edit: April 06, 2020, 09:57:42 PM by craigolio1 »

CNR5529

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Re: FreemoNtario - Lake Cowichan Subdivision
« Reply #1 on: March 28, 2020, 05:13:33 PM »
+1
Looks like the FreemoN bug bit you hard!!! Hahaha

Cant wait to see how this one comes together!
Because why not...

amato1969

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Re: FreemoNtario - Lake Cowichan Subdivision
« Reply #2 on: March 28, 2020, 05:33:39 PM »
+1
Sweet!

Scottl

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Re: FreemoNtario - Lake Cowichan Subdivision
« Reply #3 on: March 28, 2020, 05:39:01 PM »
+1
Awesome.  Great to see an outlet for your modelling itch.  Hope to see this all in person at one of the shows.

craigolio1

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Re: FreemoNtario - Lake Cowichan Subdivision
« Reply #4 on: March 28, 2020, 05:47:45 PM »
+1
Awesome.  Great to see an outlet for your modelling itch.  Hope to see this all in person at one of the shows.

When you come it’s mandatory that you bring a train to run!

craigolio1

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Re: FreemoNtario - Lake Cowichan Subdivision
« Reply #5 on: April 06, 2020, 04:59:15 PM »
+2
Good afternoon.

I hope everyone is making there way through this difficult time as best they can. 

I’ve had the opportunity to make some good progress on the modules.

First I’ve finished the last parts of the bridge which included:

The supports for the end of the pile trestles that rest on the abutments:



Supports for where it meets land:



And assembling the track pieces which included a combination of ME regular ties, ME bridge ties, the CV bridge track insert, and ME C40 guard rails:



Here’s the bridge mocked up:



Now I’ve begun the process of painting it:





On the module it self I used the scale on Google Earth to measure and sketch out the sizes of the houses and their yards, location of roads in relation to the track, river, and the each other etc.  I converted all of those to scale measurements and made cut outs of the roads and yards so I could properly locate them on the module. The estimates I had made were pretty close and I can fit it all on with very minimal scaling. These were then drawn in the module and I was able to begin carving.





Because I didn’t have the bridge and it’s approaches complete, I left allot of foam in those areas. Once I have the bridge assembled I can fit it and finish carving that area. So the next step will be continuing painting the bridge.

Craig.

Mark W

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Re: FreemoNtario - Lake Cowichan Subdivision
« Reply #6 on: April 06, 2020, 05:30:36 PM »
+1
This is awesome in so many ways!

Adding train capacity and expanding the group, recreating an old favorite spot, scrapping it together with materials on hand, and doing a sweet job on the details too! 

Can't wait to see more.
Contact me about custom model building.
Learn more about Free-moNebraska.
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craigolio1

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Re: FreemoNtario - Lake Cowichan Subdivision
« Reply #7 on: April 06, 2020, 07:36:41 PM »
+1
This is awesome in so many ways!

Adding train capacity and expanding the group, recreating an old favorite spot, scrapping it together with materials on hand, and doing a sweet job on the details too! 

Can't wait to see more.

Thanks for your encouraging words. I’m really enjoying this. Unfortunately I accidentally threw away part of my airbrush with some thinner so painted will have to wait. Haha.

LIRR

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Re: FreemoNtario - Lake Cowichan Subdivision
« Reply #8 on: April 07, 2020, 07:38:45 AM »
0
a great color on the bridge...different...

craigolio1

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Re: FreemoNtario - Lake Cowichan Subdivision
« Reply #9 on: April 07, 2020, 09:19:39 AM »
0
a great color on the bridge...different...

This bridge was painted some kind of corrosion resistant orange colour. Now it’s all flaked off and just has a nice burnt orange rusty patina, but in the era I’m modelling it was still sort of a orange painted colour. This paint you see here is a base coat of rust. Now I’ll layer in thin coats of a more arrange colour. Unfortunately I can’t find any pictures of when it was in service so I’m just going for close enough based on my memory.

Craig.

craigolio1

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Re: FreemoNtario - Lake Cowichan Subdivision
« Reply #10 on: April 10, 2020, 11:54:16 AM »
+4
This week was a good week for the Lake Cowichan module.

I was able to paint and weather the bridge, build the final few pieces of the pile trestle, and assemble it into a semi-complete model.








This allowed me to fit the bridge into the module and carve the scenery around it to match.



Here’s a comparison to the same area with a still taken from YouTube drone video.



That’s all for now. Waiting for some foam I glued in place to dry.

I’m happy with how it’s going so far.

Craig.

craigolio1

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Re: FreemoNtario - Lake Cowichan Subdivision
« Reply #11 on: April 10, 2020, 06:43:14 PM »
+1
Foam carving on the second module is done. Both other them are ready for a coat of plaster.



Craig.

craigolio1

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Re: FreemoNtario - Lake Cowichan Subdivision
« Reply #12 on: April 12, 2020, 07:24:58 PM »
+3
I gathered together all or my cork supplies and I have just enough.



An issue I have is that most of my cork is about 20 years old and quite a bit thicker than the newer stuff. 



I have enough of the thinner cork to go under one of my turn outs. Seen here:



The rest was all of my older supply which I’ll sand down to match.



I made a custom cut section of wood ends to make a solid joint between modules.



Next I put on a coat of Sculptamold in the areas that needed to be filled or built up. I didn’t have a lot of it left so I didn’t do the whole module.



The rest of the module got a skim coat of Poly Filla.





When that was done I put the modules together, covered the joint in plaster, and once it set a little, I cut through it with a thread to make a clean, almost invisible joint.



That’s all for now. Next I need to carve out the river bed.

Craig

craigolio1

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Re: FreemoNtario - Lake Cowichan Subdivision
« Reply #13 on: April 13, 2020, 04:46:03 PM »
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Continuing to try and use up what I have laying around, I found two pieces of 1/8” MDF to use for facia. One was 2’x4’. The about 2’x3’. With some fancy fitting I was able to make the 20 ft of 6-7” high facia I needed although I to use some smaller scraps. One I fill and sand those joints it will look great.





The tape is acting like a clamp pulling joint on either side inward so they are flush while the glue in the joint dries.

Craig.

craigolio1

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Re: FreemoNtario - Lake Cowichan Subdivision
« Reply #14 on: April 13, 2020, 04:49:20 PM »
+3
Oh I forgot I carved out the river bed as well.