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The rail from the UK is flat wire. Many moons ago I also offered Code 20 rail, which was also just flat wire. However, at that size it's really quite hard to tell it has no profile.
Was that basically square wire with the foot and rail head dimensions the same or was there some profile added? I ask because when considering something like this I was concerned that the rail head might appear too wide in proportion to the rest of the rail. But then again, as you mentioned, maybe it's too small to show those differences.
The rail I had rolled for me (which is Code 25, not Code 20 as I'd originally written) is 0.010" wide--possibly wider than rail head, but again, it's really hard to tell, and it also makes a difference depending on the modeling scale.
That looks good. Also looks like you soldered to every tie, no glued wooden fillers. Correct?
Nickel silver.http://www.2mm.org.uk/products/shops.php?shop_num=1
Correct. I leave tie-plate-sized copper pads to simulate tie plates.
What's your process for tching the copper cladding off? I like the look of the soldered "tie plates". It could be the shiney though so it might get lost when painted.
I don't etch it off. After soldering the rails to copper-clad PC board ties, I run a sharp knife along each side of the rail head at an angle, then peel the excess copper off. It's a little tedious, but not as bad as it sounds. Once everything is painted, the tie plates are still visible as they're a different color from the ties. Sometimes I'll also etch some woodgrain into the ties with a knife tip. Here's some Z Scale track I laid using the Code 25 rail:More images and info: http://davidksmith.com/modeling/jrb-4.htm