Have you thought about hollow bi-fold door blanks. I picked up a bunch of 15"x 80" blank doors from the local builders supply to do my layout on. The only hang up is the lack of access to the underside of the track, but I figured once I figured out where I want my switches or cable runs, I can use a hole cutter on the underside where necessary. They are lightweight and straight. The little bit of contortion necessary to use these is acceptable. Gator board is another good option, I used that for years as bases for all the Architectural models I built for the Mouse.
Joe