The "magic" solder tool for hand-building turnouts is an American Beauty Resitance Solder Station. They come in 0-100 watt and 0-250 watt models. The 100 watt is enough (you'll probably have it turned down 90% of the time). You'll want the medium tweezers and the "contact" electrodes (as well as the footswitch). Then buy a gallon (only way it comes, sadly) of Kester 497 liquid flux, or if you prefer, they make a "no-clean flux" for lead-free solder. Both are about $45 a gallon. 97% tin-3% silver solder
IS stronger, but melts at a higher tempature than lead-tin solder, and is more exspensive. With a resitance soldering unit, once you get the "hang" and the rhythem of it down, you'll be dangerous! You're looking at about $500 new, but
occasionaly re-furbished units surface on ebay for less than half that. That how I got my 250 watt unit 10-12 years ago. PBL (the Sn3 guy) also sells "his" brand of resitance units. Haven't checked his web-site in years...

Really, I loaned mine to an HO friend who bought the "Fast Tracks" tools, and he was turning out a switch in under 30 minutes in about a week. He's made over 200 turnouts for his RR by hand. He built them to "tighter" than NMRA specs, based on the wheelsets he is using. Creeping through 5 of them into his ten track staging yard proves how well they are made.
