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True Baltic birch plywood is probably overkill for benchwork.
Six years ago, I bought some pieces of 1x2 poplar. These have been out in my garage (temp. fluctuations ) for 5 years now, and they are still very straight. Since it's difficult for me rip sheets of plywood (thanks to my sub-par table saw), is constructing a framework out of poplar sufficient? How close should the bracing be, assuming that I go no more than 2 feet deep? I'm thinking that I'll glue 2 layers of 1" foam on top of this.
Quote from: pnolan48 on November 11, 2007, 06:45:01 PMTrue Baltic birch plywood is probably overkill for benchwork.I don't understand your logic there, Pete. 3/4" Baltic Birch plywood runs about $2.25-$2.50 a square foot in small quantites, I actually pay much less than that. Try finding select Poplar for less than $3.00 a board foot at the low end... Not to mention the superior stability of the plywood.
That's $122 per 4 x 8 sheet--expensive! But it's been a long time since I bought full sheets of 11-ply plywood. "Baltic" birch sold at the big boxes is, at most 7 ply, with a thick center core, thin intermediate plies, and very thin (almost paper thing) face plies. It's not made in Europe. And it will warp.
Ed- sorry to rain on your parade, but that "cabinet grade" plywood Home Depot is selling is from China, and it's absolute crap.