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There is always a way to get a car to go around a curve, trust me
I always like the "Sharpie" level of track planning as it really shows how things go together, how much space a switch actually takes, etc.
Widening the radii is a good idea, however, are you really going to like the appearance of those Amfleet cars on 22" radius curves? Eighty-five foot HO cars can track thru curves that sharp but they won't look all that good as you really need 24" and higher. The cars would have to have truck-mounted (Talgo) couplers or pivoting drawbars (like the Walthers 85' autoracks) to make it around the sharper curves (based on my HO experiences around the turn of the century) . Nowadays body-mounts are much more common which I think will create a lot of problems. Long cars on sharp curves like these will have a lot more overhang, so you should create some mockups to test the track spacings for your sidings (you may have to limit the Amtrak to the main). The previously mentioned S-curve that you've tried to mitigate with the 9" straight is really only good for 70' cars or so, which for this layout keeping car lengths generally under 60' will give the best operation and appearance. As long as you don't take the passenger train through the wye (and I don't know why would you) you'll prevent issues with those that location.
You may have to do some trimming on some of these cars anyways as the more detailed cars (lower bolsters, air hoses, etc) could have tracking issues with these sharper turns. This is another good reason for some curve mockups. Version 3.0 is physically larger than v2.0, but proportionally it is actually smaller (especially in length and potentially in curves). You may inadvertently shoehorn more stuff in there than you should as you've been in a smaller scale for a while (aka "eyeball re- calibration").
Also, this is a good time to check your industry spots vs yard capacities. If you add up all of the industry spots (including interchange tracks) based on a typical 50' car length they should about equal the yard capacity. Summing the two together equals the maximum car capacity of the layout but you need to divide this in half to determine the operating capacity so you can switch cars instead of "holes" which will keep everything a bit less than 50% full.
Since you'll won't be trimming the layout sides as much and this layout is about 6' wide this will equal about the maximum 36" reach. If you are not that tall, you should look for reaches under 30", as trackwork outside of this (by the law of Murphy) tends to gives problems. Just be aware of it, and even though you can reach it, you also have to be aware of what is in the way (trees, poles, buildings, etc).
The next step is to cut the foam to cookie-cutter the branch line (just as I did on the Seaboard Central 2.0) on the second and third layout sections, but I'm held up because I've worn out my last snap knife blade. The branch must be set at the proper elevation and grade, because once I glue the surrounding foam down, I can't get in there to apply the shims and adhesive (at least on the section that transitions from flat to the grade, which has to be the next section to get glued into place. The easiest way to do this is to flip the foam upside-down and glue the shims on the bottom with a low-temp hot glue gun. Then, when the foam is flipped back over, it's instant railroad grade!DFF
Here's a thought... If you want to ensure an exact and constant grade, could you use the Woodland Scenics incline risers under the cut-out? That way you still have your solid foam on top but now you have a perfect whatever% grade with potentially more support as well. ...
This is basically what I do, though instead of the WS accordion I cut graduated shims from 2" foam on a table saw (yes, messy). In favor of the WS risers, they will be quicker and require less fiddling to be accurate.
Just a thought. I need some grades on my RGS and when I get ready to build it, for as handy as those WS inclines are, I don't like having to then plaster-cloth over the inclines to fill in all the accordion gaps. This might solve that.
@Dr Hotballs,Lightweight spackling to fill the accordion gaps. Don't plaster, that's messy, and can't be cleaned up by washing it down the sink. Lightweight spackling. When you're done, close the container. Wipe off the trowel. Done. Lightweight spackling.DFF
Sometimes I just use layers of tape to build up low foam areas (only for under cork). I use a 24" ruler to find all the spots.
I used Bullfrogs on my HOn30 layout and they work great. Only thing I don't like is the 1" throw of the rod. I had to put a little shelf under them so I don't bump.
Sometimes I just use layers of tape to build up low foam areas (only for under cork). I use a 24" ruler to find all the spots.I used Bullfrogs on my HOn30 layout and they work great. Only thing I don't like is the 1" throw of the rod. I had to put a little shelf under them so I don't bump. And this is with it already recessed 3/4" with a hole saw.