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The carbon or at least that is what I call it is the black soot that builds up on it after running it through a candle.The wire is 0.008" diameter brass. Yes, sometimes it turns red passing it through the candle. I guess, that is destroying it. I do not quench it in water. It cools down rather quickly.The 0.008" wire is the correct size for traction motor cables. I am having some cable blocks etched. But just a little while ago, I came across a place that sells 0.008" (0.2mm) solder. I can use this for the traction motor cables and slip it through the blocks. Then I can get the look I am after. I had to anneal the brass wire to get it to bend smoothly. Now I do not have to. But this is a learning experience. So if I do not heat the wire till it is red, I should be able to clean it up and solder it.Thanks. I am getting better at soldering and soldering small parts, but still need to learn a bit more.Just a for fun. When I make my coupler lift bars, if I anneal the ends that are at the center I can make an operating lift bar. What I do is make the two ends. I do not make the bar all as one part. Then I etched the loop that goes over the coupler. I etched the correct shape and the ends have loops with holes. I bend the loops 90 degrees to the bar. I anneal the ends of the brass wire that passes through the loop. Then make a return bend and you have an operating coupler lift bar. I also have the lift bar brackets etched. They look really nice.
Apart from the 0.2mm solder, have you looked into magnet wire? I've used some 32 gauge magnet wire for stuff I need to bend easily without kinks and it seems to work very nicely, you can clean the enamel coating off with a blob of solder on your soldering iron and it will be clean copper wire.
If you are using a wax candle to heat the wire, it will be coating the wire with a greasy soot that will need to be washed off with a solvent or detergent and water before you try to solder. Flux will not cut through it. Try using an alcohol burner or cigarette lighter to anneal the wire if you only want to soften a small section and you want the rest to stay hard. Bring it to cherry red, quench it in water, then pickle it with some acid (warm vinegar will do it). Bend and solder, flux will always help the solder to look neat. ps rinse off the vinegar with water and dry on paper towel if needed and don't touch it with your fingers before you solder it.
Just to set the record straight. Brass doesn't harden by quenching it. Quenching does NOTHING to the crystalline structure of brass, but it does cool it down quicker.The operative temperature to anneal brass is 700 deg. F, getting it any hotter (cherry red or more) will weaken it considerably. When I anneal my brass cartridge cases to keep the necks from getting brittle from work-hardening after a few reloadings, I put them in a shallow cookie pan with enough water in it so that when the cases are lying down, the water covers them. However, the cases are initially standing up, and I take a Propane torch and heat the necks until they turn "blue"...then "straw" colored, then tip 'em over in the water with the tip of my torch, then on to the next one. I don't allow them to get red. If I did that, then I'd crush the case and throw it in the scrap bin, 'cause it would then be weakened enough to be dangerous to load and fire.So, the way to soften hard brass wire is to heat it just enough so that you can see it change color...to "blue", which really isn't blue, but a darker color, then hold the torch on it for just a bit longer. You can then quench it or just let it cool. The effect will be exactly the same on the brass wire.However, if you're doing this to steel wire, it will harden. But, steel is a whole different animal than brass.There's lots of disinformation out there about annealing brass, so just 'cause you read what somebody thinks doesn't mean it's true. It's not a big deal in model work since we aren't loading anything full of powder, chambering it and and pulling a trigger to set off the powder and send the bullet downrange. However, the methodology is pretty plain how to anneal brass cartridges, and if it were wrong, I'd have had thousands of rounds blow up in my face over the years which hasn't happened. When I was running the Thiokol model shop many years ago, we did many projects that needed representations of piping or wiring, and hard brass wire was just too difficult to work with, even breaking if the bend was too sharp because it'd work harden and become brittle with just one bend sometimes. So, annealing brass was something we did quite often, and we always quenched it just for safety's sake. Made for nice, smooth easy bends...and quenching brass rod NEVER made it hard...NEVER.
Just to clarify, if you heat brass to cherry red and let it cool slowly, you have "annealed" it, and it will be softer and more maleable. If you heat it and then cool it quickly by quenching it in water, you have "tempered" it rather than annealed it, and it will be harder and less maleable. BTW, if you have a gas stove, the flame from the burners is a good way to heat stuff cleanly. MH