Author Topic: ESU 73100 Board: Amp Failing?  (Read 169 times)

0 Members and 1 Guest are viewing this topic.

tehachapifan

  • Crew
  • *
  • Posts: 3465
  • Respect: +1143
ESU 73100 Board: Amp Failing?
« on: April 25, 2026, 03:20:30 PM »
0
I have dozens of ESU sound decoders that I've installed over a number of years, including a number of the 73100 board. Today, after turning the track power on, I heard a loco that I did the 73100 install on a couple years ago making some subtle but odd sounds that then subsided. Investigating further, I fired the loco sound up and noticed the volume was extremely low, but otherwise the sound was not garbled or distorted. I then noticed THAT smell but couldn't tell exactly where it was coming from. I then discovered the speaker was screaming hot the touch and that it had melted the shell above it. Hoping maybe it was a speaker failure, I swapped out the speaker and then fired up the sound. It sounded normal and with good volume, but I noticed it was also becoming extremely hot and quickly. I'm thinking amp failure. Thoughts?

peteski

  • Crew
  • *
  • Posts: 35198
  • Gender: Male
  • Honorary Resident Curmudgeon
  • Respect: +6605
    • Coming (not so) soon...
Re: ESU 73100 Board: Amp Failing?
« Reply #1 on: April 26, 2026, 11:56:24 AM »
0
The speaker itself is getting hot?!  That is unusual.

Seems like the on-decoder Class-D (digital, PWM based) audio amplifier chip is failing. I'm surprised that the amp chip is not also getting fried.  The speaker and amp's output are DC-coupled (no series capacitor as it was done with analog amplifiers). I suspect that DC voltage is leaking into the speaker output causing the delicate voice coil to heat up.
. . . 42 . . .

tehachapifan

  • Crew
  • *
  • Posts: 3465
  • Respect: +1143
Re: ESU 73100 Board: Amp Failing?
« Reply #2 on: April 27, 2026, 01:24:49 AM »
0
Yeah, sounds about right. Thanks!