In reply to how to position the eccentric rod:
get the driver so the crankhole is at dead bottom. Then, the crank should point straight up or slightly angled toward the front of the engine,
, the eccentric rod horizontal, and the expansion link kinda vertical. Up, over, and up.
If you study the motion on this page, you can get a good idea of how it should look: (a beautiful animation of Walschaerts valve gear
in motion!)
http://www.mekanizmalar.com/walschaerts_valve_gear.htmlYou can also look at almost any other steam loco you have lying around and set the arm the same way. Crank hole at the bottom,
then up, over, and up.
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EDIT: DO
NOT MAKE A FIRM SOLDER JOINT or use LOCTITE AS I SUGGEST BELOW. I mistook which joint was broken in this problem,
and I posted more on it later. I AM ADDING THIS EDIT TO KEEP PEOPLE FROM TRYING TO SOLDER THAT THING "FIRM",
which is a mistake. My heartfelt apologies.
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As for the the eccentric popping off, I have to say I would not have tried touching the tip of that pin wiht a hot iron while it was in the wheel.
I would have expected the plastic driver to melt, or at least the hole to soften and grow from the heat (and it sounds
like that's what has happened). If you keep having problems with that crankpin not staying in, you may have to put a drop
of LocTite or JB Weld epoxy in there, push the pin in, and hope for the best.
Take the crankpin out first. Then fine sandpaper the end, tin it with solder,
put it back in THROUGH the eccentric crank, and then touch with a soldering iron
to firmly solder it to the crank. The eccentric has to be firmly locked to that pin. It can't flop around on it.
You can probably leave the longer eccentric rod attached to the engine while you solder. Just be quick.
If all this delicate soldering scares you, you could try some epoxy or LocTite on there. But I have a feeling that will work itself loose
without much running time.
Looking at the heavy mountain I have in a box, it looks like that split pin end is originally put through the crank arm and struck to flare it
and keep that crank tight on there.